ERP for Chemicals

Chemical Industry faces huge challenges that range from regulatory compliances, cost control and market competition. Chemical industry has to remain competitive in the market in terms of prices. This price competitiveness can be obtained if the chemicals manufacturing process is highly optimized, the right and cheap raw material purchase, minimum waste of raw as well as finished goods and optimization of the human resources.

Success ERP for chemical industry provides the tools to control and maximize manufacturing assets, minimize operating costs, and understand the impact of decisions on orders, production, inventory and distribution.

ERP for Chemicals

ERP for chemical manufacturers helps in maximizing chemicals production, reduce chemicals wastage, and achieving quality standards in the chemicals production. This streamlining of the processes help to control and optimize your operations and improves visibility to better understand the relationships among orders, production, inventory and distribution.

ERP for Chemicals – Specific Module

• Formula management
• Weight calculations
• Potency management
• Full component/ingredients and lot traceability
• Electronic signatures with transaction audit traceability
• Quality assurance and control
• Sophisticated pricing and contract management
• Shelf life management with expiration date control
• Advanced order fulfillment and inventory allocation procedures
• Product packaging
• Highly repetitive and high volume process flows

ERP for Chemicals Benefits

• Inventory Management: ERP for Chemicals provide complete control over the business processes to maintain a minimum stock and keep costs in line, without missing any profitable opportunities. It allows the chemical industries to define inventory by item type, location, or physical properties of any raw material. All inventory items from raw material, packaging to Finished Product are accurately tracked and monitored.
• Costing: ERP for Chemicals alleviates to build the detailed formulas and maintains an accurate inventory status and costing of all finished products. Product information includes complete costing information, with complete traceability for HACCP requirements. The production functions and plant management in ERP for Chemicals allow a complete shaping of the productive structure of each organization (sections, cost centers and work centers) as well as the relevant data for production: production plans (operation sequences), and products used to make one another.
• Complete Formula Management: Success ERP for Chemicals provides process manufacturing solutions to chemical manufactures including n number of intermediate levels, instructions, by products / co products. Define material attributes, manage multilevel formula, manages security and approval process to easily unravel the issues of compliance and management. Reveal the complexity and volume of formula batches – with multiple packaging, labeling, formula sizing, UOM support, material substitution and many more.
• Manufacturing: Success ERP for Chemicals Manufacturing Module has immense capabilities to cater like material planning, production planning, production scheduling etc. With our ERP you  get the ability to simultaneously launch a series of production projects for all components within a batch, size your batches while they are in production, substitute one material for other, partial close a batch to fulfill urgent customer need or compare standard v/s actual quantities and costs upon closure.
• Compliance reporting (MSDS, DOT): with customizable MSDS templates.
• Quality Control: Success ERP for Chemicals module allows a wide variety of characteristics and parameters to be specified in the stand inspection operation and maintain an extensive history to improve product quality and identify recurring problems. Success ERP Quality Management allows the quality department to define its own quality test cases required at different juncture of production, beginning from quality check required during the inward of raw materials. Further Quality Characteristics, parameters and expected results, under each quality process check can be configured without any programming assistance.
• Lot Traceability: ERP for Chemicals Lot Control and Traceability offers a full range of reports by lot and serial number to ensure its effectiveness in manufacturing environment. Lot Traceability enables to maximize quality control through the tracking and replacement of any defective materials. It provides the facility for the designation of raw material lots and the serialization of the component parts made from those lots. This capability ensures the integrity and configuration management of critical parts and products.
• Product Development (R&D): ERP for Chemicals Laboratory module allows you to anticipate improvements in overall visibility and utilization of Formulas. ERP for Chemicals is a breakthrough in chemicals as it emulsifies the Formulation process with ease. Concentrate on the physical properties of the developed product and identify the individual material involved within the process including its specifications and relative quantities. Compare different formulas against its properties or scrutinize and craft the target value keeping the original formula unaffected.